Troubleshooting

IT IS EXTREMELY IMPORTANT TO MAINTAIN YOUR VESSEL IN GOOD WORKING ORDER TO AVOID MECHANICAL BREAKDOWNS.


 

Operating Problem Possible Causes
Motor won’t start Fuel tank is empty
Supply line is disconnected
Throttle not in Start position
Loose spark plug
Selector not in Neutral
Motor starts but not easily Gas level too low
Air inlet of tank is closed
Fuel line is bent
Primer bulb not pressed enough (should be firm)
Choke valve not operating properly
Fuel contaminated by water or impurities
Loose spark plug wire
Spark plug dirty or improper spark gap
Engine requires a tune up
Motor running in fits and
starts
Water or impurities in fuel
Idle mixture adjusting needle of carburetor requires adjustment
Spark plugs are defective (see above problem)
Propeller not turning Debris caught in propeller
Selector not in drive
Shear pin broken
Motor vibrates Fastening clamps are not properly tightened.
The propeller is unbalanced.
Motor suddenly stops Fuel tank is empty
No oil in fuel (two-stroke engine)
Loose spark plug
Cooling water intakes obstructed or the water pump defective


 

  Pre-Season In Season Post-Winter
Fuel tank
bulletDo not use tainted oil
bulletKeep clean and dry
bulletMix proper proportion of oil and fuel.
bulletEnsure that fuel is free of humidity
bulletDrain completely
Fuel line
bulletCheck condition of hose (cracks, poor connections)
bulletCheck for leaks
bulletEmpty
Gas filter
bulletCheck and clean
bulletCheck and clean
bulletCheck and clean
Motor    
bulletStore upright
Starter cord
bulletChange if worn
   
Wires
bulletCheck condition of wires (cracks, slack, corrosion)
   
Spark plugs
bulletClean and correct spark plug gap; change as required
bulletLook for signs of spark plug fouling and humidity
bulletMaintain motor in good condition
bulletClean spark plugs and correct spark plug gap as required.
bulletDismantle
Cylinders
bulletCheck pressure
 
bulletProtect interior of cylinders with rust-proofing
bulletBlow out cylinders
Moving parts
bulletLubricate all moving parts
bulletLubricate every 60 days
bulletLubricate
Motor base
bulletEmpty oil pan and refill with new gear oil
bulletRepeat after every 100 hours of operation or at least once per season
bulletEmpty oil pan and refill with new gear oil
Cooling system
bulletClean conduits
bulletEnsure that openings are free of plant material
bulletDesalt certain models in fresh water after salt water use
bulletDesalt in fresh water
bulletDrain water completely by activating starter cord after disconnecting spark plugs
Propeller
bulletSand or file cracked surfaces
bulletCheck condition regularly
bulletCheck whether repairs are required
Exterior
bulletClean and touch-up paint as required
bulletIf motor is used in saltwater, repaint with rust-resistant, anti-mildew paint.
bulletTreat with zinc pain
bulletKeep clean
bulletClean and touch-up paint as required

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